WWW.CERAMIC-FLAT-MEMBRANE.COM Technology Milestones
HISTORICAL HIGHLIGHTS
PRODUCTION > Worldwide first full commercial    (large-scale) Al2O3 Ceramic Flat    Membrane production facility > Capacity of up to 20,000 m²/year > Location: Germany > Former ItN Water Filtration    membrane producer until 2016 > Today Nanostone production    facility for its own segmented    ceramic membrane product
2003
PRODUCT LAUNCH > Module with Al2O3 membranes > Multi Plate Water Collector > PVC Collector and Expoxy    ceramic gluing > External module pipe connection
2004
PRODUCT LAUNCH > Module with Al2O3 membranes > Single Plate Water Collector > PVC/PES/SS Collector and    Expoxy/PUR ceramic gluing > External module pipe and hoses
2005
REFERENCE PLANT > Worldwide first MBR using    Ceramic Flat Membranes > Al2O3 membranes > Location: Germany
PRODUCT LAUNCH > Module with Al2O3 membranes > Multi Plate Water Collector > Partial membrane potting > External module pipe connection
2006
CLEANING PROCESS > MCP > Mechanical Cleaning Process > Continuous membrane surface    cleaning using MBBR carrier    media
2007
PRODUCT LAUNCH > Module with Al2O3 membranes > Multi Plate Water Collector > Single-component complete    membrane PUR potting > Internal module pipe connection
2008
CLEANING PROCESS > Single nozzle line sprinkler > Enhanced sludge and cake layer     removal process
2009
REFERENCE PLANT > Worldwide first ground water    RO pre-treatment plant > Al2O3 membranes > Location: Saudi Arabia
2010
PRODUCT LAUNCH > Module with Al2O3 membranes > Single Plate Water Collector > PVC Collector and ceramic gluing > External module pipe and hoses
2011
2012
PRODUCT LAUNCH > Module with SiC membranes > Multi Plate Water Collector > Single-component complete    membrane PUR potting > External module pipe connection
2013
PRODUCT LAUNCH > Module with Al2O3 membranes > Multi Plate Water Collector > ABS Collector and ceramic gluing > External module pipe connection
REFERENCE PLANT > First combined use of UASB    and Ceramic MBR for    industrial sewage treatment > Al2O3 membranes > Location: Singapore
2014
REMOVAL PROCESS > Adsorptive Cake Layer Filtration > Combined removal of dissolved    and suspended solids
PRODUCT LAUNCH > Module with SiC membranes > Single Plate Water Collector > GFRP Collector and    ceramic gluing > External module pipe connection
2015
Photo: EDB Singapore edb.gov.sg
Source: Published poster Exhibition SWPF 2015
Source: Published poster Exhibition SWPF 2015
Source: Published poster Exhibition SWPF 2015
Source: Published poster Exhibition SWPF 2015
Source: Meiden meidensha.co.jp
Source: Liqtech liqtech.dk
Source: Ceraflo ceraflo.com
Source: Cembrane cembrane.com
REFERENCE PLANT > Worldwide first centralized    (larger-scale) Ceramic MBBR > Al2O3 membranes > Location: Saudi Arabia
PRODUCTION > Worldwide largest Al2O3     Ceramic Flat Membrane    production facility > Capacity of up to 180,000 m²/year > Location: Japan
FILTRATION PROCESS > Combined use of HMO    pre-treatment adsorption and    Ceramic Cake Layer Filtration
Source: Meiden meidensha.co.jp
All About Ceramic Flat Membranes
Last update: 12/2017
© 2015
PRODUCTION > First SiC Ceramic Flat Membrane    large-scale production facility > Capacity of up to 30,000 m²/year > Location: Denmark
Photo: Nanostone Water nanostone.com
PRODUCT LAUNCH > Module with SiC membranes > Exchangeable single plates > Fully made in injection molded    GFRP housing > Internal module pipe connection
2016
TECHNOLOGY ALLIANCE > Joined expertise of both    companies in ceramic production,    module production, engineering    design and future technology    developments
Source: CERAFILTEC cerafiltec.com
PRODUCT LAUNCH > Module with SiC membranes    for hot water applications of up    to 99°C (boiling water)
Source: CERAFILTEC cerafiltec.com
PRODUCTION > GFRP module housing > Fully automated injection molding > Capacity of 75,000 modules    suitable for 450,000 m²/year SiC    membranes > Location: Germany
2017
PRODUCTION EXPANSION > Cembrane & CERAFILTEC agreed    for expansion of Cembrane’s SiC    production facility with own    CERAFILTEC production line > Capacity of up to 140,000 m²/year > Location: Denmark
Photo: CERAFILTEC cerafiltec.com
Photo: Cembrane cembrane.com
Photo Cembrane cembrane.com
CLEANING PROCESS > Double line sprinkler > Improved cleaning option for    removal of thickened sludge and    formed cake layer    
Source: CERAFILTEC cerafiltec.com
FILTRATION PROCESS > Flow Through Concept (FTC) for    MBRs > Reduction of footprint of > 40% > Lower risks of membrane surface    fouling and module tower clogging > Improvement of flux rates of up    to 150 LMH
PRODUCTION > Al2O3 membranes with ZrO2 layer > New producer of ItN Water    Filtration (Safbon Water Service    subsidiary Jiangsu ItN Membrane    Filtration Technology) > Capacity of up to 300,000 m²/year > Location: China   
Photo: Press release on weixin.qq.com from 20. Nov. 2017
Source: CERAFILTEC cerafiltec.com
Source: Ovivo ovivowater.com
PRODUCT LAUNCH > Module with SiC membranes > Single Plate Water Collector > Fully made in plastic > External module pipe connection
NEW APPLICATION > Removal of MnO2 particles in    Semiconductor factory > SiC membranes > Location: China
Photo: Cembrane cembrane.com
NEW APPLICATION > De-Watering Recovery System > Municipal sewage excess sludge    thickening > Dynamic shock removal process > SiC membranes > Location: Canada
Source: Purifics purifics.com